Tung oil pressing generates a substantial amount of tung cake waste rich in protein, which can be used to develop a novel wood protein adhesive. This study determined the optimal alkali treatment parameters based on NaOH concentration, reaction temperature, and reaction time. Potassium permanganate (KMnO4) and methyl trimethoxy silane (MTMS) were then sequentially added for cross-linking modification to achieve the optimal preparation process for the tung cake protein adhesive. Bonding strength was tested on pressed boards, and various characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TG/TGA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM), were used. The results indicated the following: (1) Optimal preparation conditions: The best preparation process for the adhesive involved 30% NaOH at 50 °C for 50 min, with the addition of 12% KMnO4 and 6% MTMS, meeting Class II plywood standards. (2) XRD and FTIR analyses revealed that carbohydrates in the tung cake oxidized and reacted with protein amino groups. The active groups in the protein cross-linked with MTMS, forming a spatial network structure, reducing hydrophilic groups, and enhancing water resistance. (3) TG/TGA and DSC showed that the thermal stability of the modified adhesive improved, thermogravimetric loss was reduced, and curing performance was enhanced. (4) SEM verified the adhesive's reaction mechanism, demonstrating that MTMS filled the protein structure unfolded by KMnO4, forming a three-dimensional network and improving bonding strength. This study successfully developed a new, formaldehyde-free, environmentally friendly tung cake protein adhesive with excellent performance.
Keywords: alkali modification; cross-linking modification; formaldehyde-free adhesive; protein adhesive; tung cake.