Expansion Control of Alkali-Activated Materials Using Waste Glass Cullet from Photovoltaic Panels as Fine Aggregates

Materials (Basel). 2024 Oct 6;17(19):4902. doi: 10.3390/ma17194902.

Abstract

Glass cullet (GC) generated from the disposal of photovoltaic (PV) panels are typically landfilled, and effective GC utilization methods must be established for PV generation. In this study, alkali-activated material (AAM) mortars were prepared from the paste of fine blast-furnace slag powder, fly ash, and sodium orthosilicate (SO) and mixed with crushed sand and GC to investigate the potential use of GC as a fine aggregate in AAM. The replacement of crushed sand with GC did not considerably affect the flowability of the mortar, whereas the compressive strength decreased with the increasing GC replacement rates. Although expansion due to the alkali-silica reaction (ASR) was observed in mortars wherein GC replaced crushed sand, the expansion can be controlled by reducing the amount of mixed SO, autoclaving the GC, performing preleaching to remove the Si that causes the ASR, and replacing the blast-furnace slag with fly ash. By enforcing measures against the expansion, the possibility of using GC as fine aggregate is enhanced considerably, thus increasing the feasibility of continuous PV production.

Keywords: alkali-activated material; alkali–silica reaction; photovoltaic panel glass cullet; sodium orthosilicate.